In this post, we are going to give you a detailed journey explanation of how marble is transformed from a shapeless stone to a beautiful kitchen countertop in Atlanta.
Marble is found very close to the earth’s surface and can be mined from very shallow quarries. To get marble stones in smaller transportable slabs, the technicians drill small holes that are shaped according to the desired sizes. They then plant carefully thought of explosives into these holes, and with well-calculated explosions, they are able to get full blocks of marble from the bedrock without breaking the blocks.
Before the blast, the engineers usually prepare a soft sandy bed for the marble block to fall onto to avoid cracking or splitting in an undesirable angle. They then use earth moving equipment to move the big chunks of marble into heavy-duty trucks, so that they can be transported to fabrication centers.
Most blocks of marble are gotten from Brazil since it is the largest source of marble and granite. Other big quarries are located in Italy, India, and China. These countries have big machinery and facilities meant for mining large blocks of marble and granite.
Most of the marble countertops used in the USA are mined in India or Brazil. These two countries have some of the most sophisticated fabrication technology and some of the best-qualified marble countertops fabricators. The USA also has marble quarries located in Virginia and Vermont. Marble blocks mined from the US come in one color, and can only be used for building blocks.
From Block to Granite Marble Slab
After the stone is transported into the fabrication facility, the distributor of kitchen countertop in Atlanta gets to work and cuts the stone into slabs. For the blocks to be reduced to smaller slabs of 2 to 3 cm thickness, they have to be passed through giant saws that do multiple cuts on the blocks at once. These are merely multiple round lasers or diamond wire blades that cut through the blocks like egg slicers. For the blades to go through a one foot stone, they can take as long as a whole hour, imagine how long it would take a whole 10′ x 5′ x 10′ block.
Advanced technologies such as diamond wire cutting that were recently discovered in this industry have improved both accuracy and speed of the fabrication process, which has, in turn, lead to increased marble slabs in the market and less work for marble countertops fabricators.
This is also the reason why you don’t see much of Atlanta marble countertops in older homes; they used to be very expensive a few years back. But now, any middle-class homeowner has access to the beautiful marble countertops.
Surface polishing to bring out the real beauty of marble countertops
After the large blocks of marble have been cut into desirable slabs, the surfaces must be polished to bring out natural patterns and colors and to smoothen them. This can be done by individual marble countertop fabricators or by running them vertically through polishing machines.
The machines are fitted with large polishing pads that apply and buff a layer of polish on each slab. Just like the case in wooden materials, marble must be polished again with finer pads to bring out the best look, and this is where a fabricator for kitchen countertop in Atlanta comes in. The machines will just polish the top surface of the slab, leaving out the edges, and more work for the marble countertops fabricators.
From the supplier to the distributor
After machine polishing, the slabs are packed in bundles of 6 or 7 slabs, mostly according to the order in which they were cut. This is done purposely so that there is consistent coloring and patterning of the slabs.
The bundle is then packed into individual containers and shipped to different regions in the USA. The containers are then offloaded, and the bundles divided into different stacks which are then given to the suppliers to be taken to various showrooms.
The suppliers will sell exclusively to marble countertops fabricators. One of the fabricators is Artstone Atlanta who fabricates polishes and installs Marble and Granite countertops in Atlanta.
Reach out to us if you are looking for Atlanta Marble countertops fabricator.